Unitronic's Intercooler Upgrade Kit for vehicles equipped with the 2.0TSI EVO4 engines found in the MK8 GTI and Golf R, is a direct OEM replacement kit with the ability to support 600HP and more! Featuring a massive 23.5" x 2" x 16.5" bar and plate intercooler core made from T5052 aluminum, T6061 cast aluminum end tanks, proprietary internal fin and louver configuration, and a TIG welded construction.
Unitronic's Intercooler Upgrade Kit will resist heat-soak and provide optimal and efficient cooling in any driving conditions.
Features / Benefits
- Highly efficient bar & plate intercooler core constructed of T5052 Aluminum
- Drastically reduces charge air temperature for cooler, more dense air
- Significantly more resistant to heat-soak
- Over 60% more volume than OEM intercooler
- T6061 cast Aluminum end tanks
- Weight 24.4 lbs
- Direct OEM replacement; no bumper, radiator support, or other trimming required.
Hardware Included
- Unitronic Direct Fit Intercooler Core for the MK8 GTI and Golf R equipped with the 2.0TSI EVO4 engines.
- All installation hardware
Product Design
Unitronic’s philosophy in designing Performance Hardware begins with a complete analysis of the OEM component(s) in various street and track environments to determine overall performance characteristics and shortcomings when exposed to performance demanding scenarios. After platform constraints and OEM components are all 3D scanned in-house, all data is imported into our engineering and modeling software, where we can observe and interact with the parameters to design upgraded performance products to fit the OEM constraints perfectly, while ensuring the technical aspects relating to performance and engineering principles are deployed. These elements combined allow for less development prototyping, faster validation, and strict quality control.
Core and End Tanks
Unitronic’s bar and plate intercooler core is constructed of T5052 Aluminum featuring a unique staggered and louvered fin configuration to maximize efficiency, significantly reducing charge air temperatures allowing for cooler, more dense air to be ingested by the engine; ultimately resulting in an increase in engine performance. When intake air temperatures reach a specific threshold, the engine control unit begins to compensate to account for the air temperature, resulting in a decrease in performance. Unitronic’s core has 60% more volume than stock measuring 23.5” x 2” x 16.5”, allowing for a greater volume of air to exchange heat, which, combined with a proper fin configuration, allows for maximum efficiency and reduction in heat-soak thresholds without producing a significant pressure drop.
Testing
These graphs shows the Inlet and Outlet Air Temperatures for both the OEM and Unitronic Intercoolers, individually after 9 runs. Despite the higher ambient temperature during the Unitronic Intercooler runs, and increased inlet temperatures, Unitronic’s Intercooler upgrade provided significant reductions in outlet air temperatures resulting in a cooler, denser charge air being ingested by the engine, resulting in increased performance. Its resistance to heat soak means that the core retains its cooling abilities, even though the most rigorous of conditions.
Install
Unitronic's Intercooler Upgrade Kit for vehicles equipped with the 2.0TSI EVO4 engine found in the MK8 GTI and Golf R, is a direct OEM replacement kit. Using 3D modeling technology, Unitronic's Intercooler upgrade is a direct bolt-on upgrade that installs within a matter of hours. Basic mechanical knowledge and tools will accomplish the job.
THE UNITRONIC ADVANTAGE
UNMATCHED RESEARCH AND DEVELOPMENT PRACTICE
Performance Software
At the cutting edge of technology, Unitronic’s Headquarters features some of the most sophisticated tools and equipment to engineer the finest automotive performance products. Unitronic’s DTS/Superflow Engine Dynamometer and MAHA Chassis Dynamometer allows Unitronic with the ability to conduct proper research, development, testing, and validation of its Performance Software and Hardware products; ultimately allowing Unitronic to DELIVER THE POWER™ to its Clients with unmatched reliability.
Performance Hardware
Unitronic’s Hardware Engineering Department utilizes the latest in 3D scanning technology with its in-house 3D Laser Scanner. This tool provides its team with the ability to develop Performance Hardware products with the highest level of precision currently possible within our industry. This translates to perfect fitment and maximum performance possible, while reducing prototyping and quality control validation time frames. Because of the "lab-like" installation of our Dyno Room and components, Unitronic is able to replicate any temperature, condition, load, or road-like environment. These tools gives us the possibility to test various stock engines, as well as Unitronic's Hardware Products for their performance, reliability, strength, and integrity.
Total Synergy Between Hardware and Software Products
After Unitronic’s years of knowledge and expertise in software calibrations, it often identified voids in the marketplace when calibrating its performance software in conjunction with poorly engineered and designed third-party hardware. As a result, Unitronic introduced its Performance Hardware line to match its unique quality standards. This translates to a complete performance package of staged performance software and hardware.
UNRIVALED SUPPORT
Worldwide Dealer Network
Unitronic’s Authorized Dealer Network extends worldwide throughout the Americas, Europe, Asia, Africa, and Australia continents, reaching over 30 countries. Unitronic’s Research and Development practices along with its in-house tools and equipment ensure that it’s Performance Software and Hardware are maximized for reliable, safe operation in nearly any operating conditions throughout the world. Whether you’re in the busy streets of China, at the top of Andes Mountains in Argentina, or anywhere in between, rest assured that you can trust Unitronic Performance Software and Hardware to DELIVER THE POWER™.
Unsurpassed Support and Customer Care
When you use Unitronic Genuine Performance Products you not only get the ultimate driving experience – you also gain access to a very knowledgeable and friendly customer service staff that is always available to provide support and answer any questions you may have. We have earned a significant reputation for our world-renowned customer care and support; we take great pride in this reputation and will continue to provide the best customer service every day. Whether you are a customer of Unitronic or interested in becoming one, exceptional expert advice is only a phone call away.
Satisfaction Guaranteed, Period
Unitronic stands behind its Performance Software & Hardware to deliver its Clients with the performance, quality, and reliability the brand has been established on. Unitronic offers a hassle free, no questions asked 15-day Satisfaction Guarantee on its Performance Software and a Limited Lifetime Warranty to the original Client on its Performance Hardware.
Our goal is to enhance your vehicle’s performance, while ensuring the advertised power figures are met. Our risk-free guarantee exists to bring you peace of mind, so you can rely on Unitronic to go the extra mile for you, every time. We are here to serve you and build on our solid reputation, one satisfied customer at a time.
